You really can get something for nothing…
Ever been frustrated by the struggle to increase the efficiency on your line? Then why not think about increasing the speed of your bottleneck process?
When we suggest this, we often hear in reply “but it just leads to more waste – we get more output by running slower”. However, it doesn’t have to be like that.
Every factory we go into, we are typically able to increase the speed of the bottleneck process by at least 10% without compromising the safety or quality of the product and the people producing it. In addition, we don’t even have to problem solve.
How? We adjust a little and watch a lot.
We find machines running below their target speed due to a perception of problems if the speed is raised. Often, the problems that occurred at those high speeds have been solved and the machine speed was never raised back to its previous standard.
In comes, free speed.
By turning up the speed of your machine an increment at a time and studying the effect of that increase for a period of time you will almost certainly find no further issues. Just one positive result – an increase in throughput.
Adjust a little and watch a lot.
You will get more output with no more waste, no more downtime and no more physical work. It costs nothing; it really is free speed.
A 10% increase in speed gives you 10% more output.
Eventually, there will come a point where one more increase does give you an issue. This is when we recommend using the ‘Problem Cause Solution’ method to problem solve.
If you’d like us to watch your lines to see where you could make manufacturing improvements, then get in touch.